ESTIMATE THE COST TO ACQUIRE, WATER, AND MAINTAIN FORKLIFT BATTERIES

COMPARE TO LITHIUM BATTERIES

CAPITAL EXPENSE

Lead

Lithium

Cost of battery

purchase price

purchase price

Life expectancy of battery

years

years

Number of batteries needed per day per PIT

batteries

batteries

Nominal energy storage of lead battery

a.h.

equivalent a.h.

Useable energy storage of lead battery

a.h.

aproximate a.h.

PIT operating hours per year

hours

hours

PIT work days per year

days

days

Cost of battery charger

purchase price

purchase price

Life of lead battery charger

years

years

Number of chargers needed per PIT

chargers

chargers

OPERATING EXPENSE

Battery exchange expense /battery /day

per battery per day

per battery per day

Avg. price of power / kWh

per kWh

per kWh

Round trip energy efficiency of charging

energy efficiency of battery & charger

energy efficiency of battery & charger

Battery watering frequency each month

watering per month

watering per month

Battery watering expense per event

watering expense per battery

watering expense per battery

Battery voltage

nominal volts

nominal volts

Standard charger or Opportunity?

Standard Charging

charge rate

Opportunity Charging

charge rate

Battery washes per year

per year

per year

Battery wash expense per year

expense per battery

expense per battery

Charger maintenance frequency per year

per year

per year

Charger maintenance expense

expense per charger

expense per charger

Charger repair cost per year

$300

annual repair cost

$100

annual repair cost

Battery repair cost per year

annual repair cost

annual repair cost

Cost of battery acquisition/year

Cost of charger acquisition/year

Acquisition cost of battery and charger per operating hour

Cost to charge a battery per day

Cost to charge a battery per year

Battery cost to exchange battery per day

Battery cost to exchange battery per year

Battery watering cost per battery per month

Battery watering per battery per year

Battery wash and neutralize per year

Battery repair cost per year

Charger periodic maintenance per charger per PM

Charger periodic maintenance per charger per year

Charger repair cost per year

Battery Capital and Operating expense per year

Charger Capital and Operating expense per year

Total battery capital and operating expense

Total charger capital and operating expense

Total battery & charger capital and operating expense

Total battery & charger cost per PIT operating hour

*data provided by Brian Marsalli (former battery executive) circa 2017

COST OF WATERING A BATTERY - RETAIL CIRCA 2017

BATTERY VOLTAGE

Opportunity Charging

Standard Charging

24

$50.00

$29.00

36

$56.00

$36.00

48

$64.00

$44.00

80

$105.00

$85.00

Charger

$31.00

$31.00

Battery wash & neutralize

$99.00